Are you struggling to find cutting & grinding discs that perfectly match your materials, applications, and safety requirements? Want to differentiate yourself from other brands in the market, or want to better fit your workpiece and improve your work efficiency? Perhaps customization is the perfect solution.
In this article, I will explain in depth the advantages of custom cutting discs, how to choose the right factory, etc.
What Are Custom Cutting & Grinding Discs?
Cutting discs and grinding discs designed for specific needs. Including the following aspects:
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tailored cutting disc brand (logo)
Sticker label is composed of three parts: surface material (printing layer), glue (adhesive layer) and base paper (release layer). The base paper can be directly torn off and pasted on the surface of the object without additional gluing or heating. It can be peeled and pasted immediately.
sticker label is more flexible and can be customized in 500 pieces.
Pressed label: that is, black paper label, which is directly added to the abrasive during the production process, and is put into the furnace with the product for re-firing. It can withstand a high temperature of 200℃. After the product cools down, the trademark will not fall off, but the trademark cannot be changed after forming.
Although it looks very professional, it requires a certain minimum order quantity, which is more than 2,000 pieces.
Sticker label | Pressed label |
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Customized inner box and cartons
Box and cartons are materials for packaging cutting and grinding discs:
1. Neutral box + printing
2. Color box (with a piece of colored paper attached to the paperboard)
3. Laser color box
4. Iron box + label paper / printed iron box.
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Customized formula of cutting wheel and grinding wheel
- Customized abrasives: Commonly used abrasives are divided into aluminum oxide, Calcined Aluminum Oxide, zirconia, ceramic, silicon carbide, etc.
- Customized grits of abrasive wheel: grits refer to the size of the abrasive particles. The larger the number, the finer the particles. The commonly used international standards are FEPA (European standard) and ANSI (American standard), and the common grit range is as follows:
grit range | definition | typical application |
16-24 | Coarse grain | Rapid removal of large amounts of material, rough cutting/grinding |
30-60 | Medium coarse grain | General cutting, deburring, weld grinding |
80-120 | Medium grain | Surface flattening, medium-precision machining |
150-240 | Fine grain | Fine grinding, polishing, removal of minor scratches |
320-600 | Ultra-fine grain | High-finish polishing, precision machining |
3. Hardness customization: Use letters (A-Z) from soft tohard
H-K | Soft |
L-O | Medium |
P-S | Hard |
T-S | Very Hard |
However, different countries and markets still have different hardness standards for cut off wheels and grinding wheels. The popular explanation is: your P≠my P. So it is necessary to send samples for testing and analysis.
Why Choose Custom Cutting & Grinding Discs?
Benefits of custom cut off wheels and grinding wheels:
- Extend life: better match the hardness of materials in the local market and reduce wear.
- Improve efficiency: shorten operation time based on local design.
- Reduce costs: reduce replacement frequency and downtime losses.
- Meet personalized needs and create an exclusive experience.
- Breakthrough homogeneous competition, customized services can avoid price wars and establish a differentiated brand moat.
- Increase product premium and create higher profits.
- Deeply bind customers and enhance brand loyalty.
- Achieve long-term development and increase company visibility.
How to Design the Perfect Cutting & Grinding Discs?
- Material Compatibility: Select abrasives optimized for specific materials:
Aluminum Oxide – Metal.
Silicon Carbide – Stone.
Zirconia – More suitable for heavy-duty grinding use.
Ceramic – Composite use, suitable for cutting or polishing hard alloys.
- Dimensions & Arbor size match equipment specifications
- Particle size and hardness match the workpiece
Coarse grinding: 24 grit sand, used for rapid removal of materials.
Fine polishing: 120 grit sand, smooth surface after polishing.
- Match with local market usage habits
Sharp Cutting or durable grinding wheels for steel.
8 Tips for Finding a Reliable Supplier
1. Inspection and certification (ISO 9001, MPA).
2. Provide free sample testing services.
3. Fast delivery time.
4. Experienced technical support team.
5. Strict product inspection process, test report, video.
6. The bulk goods are consistent with the samples.
7.Perfect after-sales service and actively respond to costomer questions.
8. OEM experience for the world’s top 500 enterprises.
FAQs About Custom Abrasive Discs
- How long does it take to produce custom cutting & grinding discs?
Common sizes will be in stock and can be shipped within 3 days. Unconventional sizes or customized products, with a sampling cycle of approximately 7 Days.
- Can I order small batches for testing?
Yes, we could provide 10 samples as your requirement. However you need to pay the freight cost.
A sample fee applies if quantities exceed [10 units], and will be fully deductible from future bulk orders.
- What’s the price difference vs standard abrasive discs?
The standard disc is packaged in regular, neutral boxes.
Customized cutting & grinding discs are calculated based on the number of customers, and corresponding printing fees will be charged for trademarks, color boxes, and color cartons below the minimum order quantity.
- Capture brand premium: By customizing LOGOs, packaging designs, and performance parameters, you can break free from the homogenized price war, build recognition in the terminal market, and increase the premium by 30% – 50%.
- Reduce costs: Direct factory-to-customer collaboration eliminates middlemen markups. Exclusive formulations like ceramic alumina mixed abrasives create technical barriers.
- Respond flexibly: Independent brands enable rapid response to market demands, allowing for flexible adjustment of product lines.