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Ceramic Fiber Disc uses ceramic abrasive as the main component, combined with a durable fiber substrate (usually a resin-reinforced paper or fabric substrate). Ceramic abrasive is a high-hardness and self-sharpening abrasive that can remain sharp during the grinding process and is suitable for high-intensity and high-precision grinding tasks. Its special structural design enables the ceramic Fiber Disc to show long-lasting stability and efficient cutting force when facing complex grinding tasks. The design of the fiber substrate provides the disc with high toughness and impact resistance, allowing it to perform well under high-load working conditions.
The hardness of ceramic abrasive is higher than that of traditional AO and ZA , which makes the ceramic fiber disc have extremely high cutting ability when grinding hard materials. Its excellent hardness and sharpness enable it to remove materials quickly and effectively, especially suitable for processing hard or difficult-to-process materials such as high-strength alloys, stainless steel, titanium alloys, etc. The ceramic fiber disc can provide higher cutting efficiency and reduce workpiece processing time.
Ceramic abrasives show significant self-sharpening during use, that is, the abrasives continuously break and expose new sharp cutting edges when they contact the workpiece surface. This feature enables the ceramic fiber disc to maintain sharpness for a long time throughout the grinding process, avoiding the situation where the abrasive fails too quickly, and improving work efficiency and consistency.
Ceramic abrasives have excellent high temperature resistance and can work stably even in high temperature grinding environments. Under high temperature conditions, the performance of the abrasive remains unchanged, and the cutting ability will not decrease due to the increase in temperature, so it is particularly suitable for high temperature grinding tasks.
Due to the high hardness and self-sharpening properties of ceramic abrasives, ceramic fiber discs have a long service life. It can effectively reduce the frequency of disc replacement during the grinding process and reduce labor costs in long-term use. The grinding effect of ceramic fiber discs is long-lasting and suitable for long-term and intensive use.
Ceramic fiber discs can provide stable grinding effects, especially in precision machining and deburring operations, which can ensure the consistent surface finish of each workpiece without over-grinding or uneven wear.
Ceramic Fiber Disc has a wide range of applications in multiple industries, especially in the following areas:
1. Metalworking industry: It is particularly suitable for grinding and deburring metals such as stainless steel, titanium alloy, and aluminum alloy. It is widely used in parts grinding, welding joint cleaning, and surface finishing in the automotive, aviation, and machinery manufacturing industries.
2. Aerospace: Ceramic Fiber Disc is suitable for grinding high-strength alloys and complex parts in the aerospace industry. It can provide fine surface treatment and efficient grinding effects to meet the strict requirements of aviation parts.
3. Automobile manufacturing: In the processing of automotive parts, ceramic Fiber Disc can perform fine grinding and deburring efficiently, especially in the processing of engine parts and body parts.
When using ceramic Fiber Disc, pay attention to the following matters:
1. Choose the right grit size: Choose the appropriate grit size according to the material and requirements of the processing. Coarse grit size is suitable for removing a large amount of material, and fine grit size is suitable for fine grinding and polishing.
2. Apply uniform pressure: Avoid excessive pressure, and evenly apply pressure to help extend the life of the disc and obtain the best grinding effect.
3. Wear protective equipment during operation: Appropriate personal protective equipment such as protective glasses, masks, earmuffs and gloves must be worn during use to prevent damage caused by flying chips, dust and noise.
4. Check the disc status: Before use, check whether the ceramic fiber disc has cracks or damage, and avoid using damaged discs.
5. Avoid excessive grinding: Long-term concentrated grinding in the same area may cause excessive wear and damage to the workpiece surface. When using, maintain proper operating skills to avoid local overheating or excessive wear.
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Ceramic Fiber Discs are suitable for grinding tasks in a variety of industries, especially for difficult-to-machine materials and precision machining tasks. Common uses include:
1. Deburring and weld cleaning: Ceramic Fiber Discs can easily remove burrs, weld residues and oxides from metal surfaces, especially for weld joints and edge processing of metal materials such as stainless steel and aluminum alloys.
2. Hard material grinding: Suitable for precision grinding of hard metal materials such as high-strength alloys, titanium alloys, and aluminum alloys, providing efficient and uniform grinding results.
3. Precision surface treatment: Ceramic Fiber Discs are often used for surface grinding of precision parts, especially for work with high requirements for surface finish, such as mold surface treatment and automotive parts processing.
4. Coating removal: It can effectively remove coatings, paint, rust and oxide layers on the surface of the workpiece, and restore the original surface of the metal.
5. Grinding and polishing: Suitable for grinding and polishing of various metal and non-metal materials, especially for products requiring high surface finish.
In order to extend the service life of the ceramic fiber disc, the following storage requirements should be followed:
1. Avoid humid environment: The disc should be stored in a dry and cool place to avoid contact with moisture and prevent damage to the base material and abrasive.
2. Avoid direct sunlight: Avoid direct sunlight during storage to prevent ultraviolet rays from affecting the physical properties of the disc.
3. Keep it stacked flat: The disc should be stacked flat to avoid deformation due to excessive stacking.
| SIZE/ inch | SIZE [mm] | GRIT | PCS/BOX | Max speed RPM |
| 4” x 5/8” | 100×16 | 16~120# | 25 | 15,300 |
| 4-1/2” x 7/8” | 115×22 | 16~120# | 25 | 13,300 |
| 5” x 7/8” | 125×22 | 16~120# | 25 | 12,200 |
| 6” x 7/8” | 150×22 | 16~120# | 25 | 10,200 |
| 7” x 7/8” | 180×22 | 16~120# | 25 | 8,600 |
| 9” x 7/8” | 230×22 | 16~120# | 25 | 6,600 |
In addition, customized sizes can be provided according to customer needs. Each size of disc usually has different hole diameter specifications and can be compatible with different grinding tools (such as angle grinders, pneumatic grinders, etc.).
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