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Factory Address: Mazhai Industrial Park, Erqi District, Zhengzhou City, Henan Province, China

Products

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Silicon Carbide Flap Disc

Silicon carbide flap discs are a type of grinding tool that uses high-quality silicon carbide (SiC) as an abrasive and are widely used in the processing and surface treatment of hard materials. Silicon carbide itself has extremely high hardness and wear resistance, which makes this type of flap disc perform well in a variety of industrial applications, especially for grinding and polishing high-hardness, brittle materials such as glass, ceramics, stone, etc. Silicon carbide flap discs adopt a precise stacking design, with better grinding effect and longer service life, and are an important choice in modern industrial grinding tools.

Type: T27, T29
Application: aluminum, wood, glass
Outer Diameter: 4"
Aperture: 5/8"
Max Speed: 15,300 RPM
Abrasive: silicon-carbide

Description

Performance

  1. Ultra-high hardness:The hardness of silicon carbide is second only to diamond, and it can effectively cope with the grinding of hard materials, especially when facing brittle materials.
  2. High temperature resistance: Silicon carbide abrasives have excellent high temperature resistance and can be used for a long time in high temperature environments. They are suitable for processing under high temperature conditions.
  3. High grinding efficiency: Due to the sharpness of silicon carbide abrasives, grinding tasks can be completed in a shorter time, improving cleaning efficiency.
  4. Less heat-affected zone: Compared with traditional abrasives, silicon carbide flap discsgenerate less heat during grinding, reducing the thermal impact on the workpiece and avoiding burns or thermal deformation of the workpiece.
  5. Excellent cutting performance: Silicon carbide abrasives are self-sharpening, can maintain a sharp cutting effect for a long time, and improve grinding accuracy and surface quality.
Silicon Carbide flap disc 4"x5/8" (4)

Flat type and conical type

  1.  Flat type (T27):

    ◦ It presents the appearance of a classic round sheet with a flat edge. This shape is very useful in large-area flat grinding tasks, such as polishing of metal precision thin plates and surface treatment of solar photovoltaic panels. It is easy to install and fits tightly to flat workpieces. When rotating at high speed, the grinding pressure is evenly distributed, effectively avoiding local over-grinding and ensuring that the entire plane obtains a consistent smooth effect. It is widely used in electronics, new energy and other industries.

    ◦ During the operation, the flat edge touches the workpiece over a large area, and the heat generated during grinding is relatively dispersed, which is conducive to controlling the temperature of the workpiece. It is particularly suitable for grinding heat-sensitive materials or workpieces with strict requirements on thermal deformation, ensuring stable and reliable processing quality.

  2.  Conical type (T29):

    ◦ The edge is a unique reverse bend, similar to the edge of an inverted bowl. It is specially designed to overcome the grinding difficulties in narrow areas such as complex inner corners, grooves, and deep holes. When grinding the fine inner cavity of the mold and the complex structure of the root of the aero-engine blade, the reverse edge can be flexible and deep, accurately reaching every subtle corner, ensuring all-round grinding without dead ends, so that the overall performance and appearance of the workpiece meet high standards.

    ◦ In the reverse edge form, the contact angle between the sand grains and the workpiece is diverse, which can be dynamically adjusted according to the actual grinding needs. It is very easy to finely grind irregular curved surfaces and carved parts, such as the later finishing of high-end handicrafts and high-end watch cases, showing its exquisite craftsmanship adaptability.

Silicon Carbide flap disc 4"x5/8" (1)

Application Industry

Silicon carbide flap discs are widely used in many industries due to their ultra-high hardness and excellent grinding performance, especially when processing hard or brittle materials, they can provide higher processing accuracy and efficiency:

  1. Glass industry:used for polishing, deburring and trimming of glass surfaces to ensure that the glass surface is smooth and scratch-free.
  2. Ceramic industry:used for grinding and improving the surface finish of ceramic materials, especially suitable for processing high-hardness ceramic materials.
  3. Stone processing:widely used in surface polishing and grinding of granite, marble and other stones to remove burrs and flaws on the stone surface.
  4. Metal processing:Silicon carbide flap disccan also be used for grinding some metal materials with higher hardness (such as aluminum alloy, chrome alloy, etc.), especially suitable for deburring and polishing of metal surfaces.
  5. Electronics industry: In electronic components and semiconductor equipment, silicon carbide flap discsare often used for fine polishing and surface treatment to improve the surface quality of components.

Usage

  1. Installation: Install the silicon carbide flap discson the angle grinder or other grinding equipment to ensure that the flap discsare firmly installed to avoid loosening or vibration during high-speed rotation.
  2. Adjust grinding parameters: Adjust the speed and pressure of the equipment according to the hardness, surface requirements and processing tasks of the workpiece. Avoid using too high a speed to prevent the flap discsfrom wearing too quickly.
  3. Apply force evenly:During the grinding process, maintain uniform pressure to avoid concentrated force that may cause damage to the flap discsor damage to the workpiece surface.
  4. Regular inspection: Regularly check the wear of the flap discsto ensure that the grinding effect is good. If the flap discsare found to be severely worn or cracked, replace them in time.

Gallery

Our Certifications

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Precautions

  1. Safety protection: During use, be sure to wear personal protective equipment such as safety glasses, protective gloves and earmuffs to prevent safety hazards caused by flying grinding chips and noise.
  2. Avoid overloading:Avoid using the flap discsunder overload. Excessive pressure may cause excessive wear, cracking or damage to the workpiece surface.
  3. Keep the working environment clean:Keep the working environment clean during use, clean up the dust and debris generated by grinding in time to prevent adverse effects on tools and equipment.
  4. Proper storage: When not in use, the shutter blades should be properly stored to avoid moisture, direct sunlight or physical impact.

Storage method

  1. Dry environment: Silicon carbide flap discsshould be stored in a dry and clean environment to avoid humid environment affecting its performance.
  2. Avoid high temperature:Avoid direct sunlight and high temperature environment during storage, as high temperature may cause abrasive performance to deteriorate.
  3. Prevent physical damage:Avoid collision with hard objects or heavy pressure to prevent the flap discsfrom being damaged or deformed.

Size:

SIZE/ inch

SIZE  [mm]

GRIT

TYPE

MAX SPEED RPM

4” x 5/8”

100×16

36~320#

27 / 29

15,300

4-1/2” x 7/8”

115×22

36~320#

27 / 29

13,300

5” x 7/8”

125×22

36~320#

27 / 29

12,200

6” x 7/8”

150×22

36~320#

27 / 29

10,200

7” x 7/8”

180×22

36~320#

27 / 29

8,600

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